Overview of the Hydro-Gear electric drive system

Hydro-Gear electrical system overview

Hydro-Gear has been a leader in electric drive technology for over a decade. In 2009, the original Smartec drives helped introduce the world to all-electric zero-turn mowers.
Today, our Smartec brand products feature the most advanced electric drive systems of their kind. All are designed and assembled in Indianapolis. Look no further if you need a drive-by-wire or all-electric drive system.

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Hydro-Gear Deck Motors

Smartec brand products feature the most advanced electric propulsion systems of their kind. All are designed and assembled in Indianapolis - the capital of speed, innovation and technologically advanced motors. Look no further if you need a drive-by-wire or all-electric propulsion system.

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D2e deck motor

Utilizing technology from our commercial D3e™ and D4e™ mower deck motors, this unit provides ample power for your residential and commercial applications. When used as part of a complete Smartec system, efficiency can be maximized and vehicle uptime extended. Mower motor settings can be controlled and monitored using the Smartec MyMow™ app.

• Brushless DC motor
• Snap-on connections for easy installation
• MowNet™ compatible for easy system integration
• Residential and estate quality
• eak power 4.9 kW
• Continuous 1 kW
• Combine with our DC-2200 for efficient operation

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D3e deck motor

The previous models have been used in commercial applications for many years. Now the D3e™ takes Smartec deck motors to the next level. Based on our own brushless DC motor, you can combine it with the Smartec DC-3100 controller for maximum efficiency and longer runtime.

• Brushless DC motor
• Designed in the USA, manufactured in Indianapolis
• Snap-on connections for easy mounting
• MowNet™ compatible for easy system integration
• Peak power 7.6 kW
• Continuous 1.4 kW
• Pair it with the DC-3100 to get more work done

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D4e deck motor

The D4e™ takes Smartec deck motors to the next level. This powerful motor exceeds the voltage limits of previous systems to get those tough jobs done. Based on our own brushless DC motor, you can combine it with the Smartec DC-3400 controller for maximum efficiency and longer runtime.

• Brushless DC motor
• Snap-on connections for easy mounting
• MowNet™ compatible for easy system integration
• Peak power 7.9 kW
• Continuous 1.8 kW
• Combine with the DC-3400 for maximum power and efficiency

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Hydro-Gear Controller

Smartec mower deck motor controllers

Smartec mower deck motor controllers ensure you get the most out of the available power, extend run time and protect the motor so it lasts longer. Snap-on connectors simplify and speed up installation. Smartec component systems enable smart features like PowerSafe™ and SmartMow™. Add any number of Smartec PowerPack batteries to power your workday. Smartec mobile apps make installation and maintenance quick and easy, and interactions with end users meaningful and fun.

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 DC-2200

- Customize control profiles to meet your specific application requirements
- Integrated protection functions extend the service life of components
- Snap lock for easy, fail-safe installation
- MowNet® compatible (CAN) for easy system integration
- Aluminum heat sink
- Field upgradeable
- System voltage - (up to) 60 VDC

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DC-3100

- Customize control profiles to your specific application requirements
- Integrated protection functions extend the service life of components
- Snap lock for easy, fail-safe installation
- MowNet® compatible (CAN) for easy system integration
- Aluminum heat sink
- Field upgradeable
- System voltage - (up to) 60 VDC

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 DC-3400

- Customize control profiles to meet your specific application requirements
- Built-in protection features extend component life
- Snap lock for easy, error-free installation
- MowNet® compatible (CAN) for easy system integration
- Aluminum heat sink
- Field upgradeable
- System voltage - (up to) 88 VDC

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Smartec traction controllers

Smartec traction controllers are designed for seamless integration with our brushless DC motor-driven transaxles and planetary gearboxes. Our governor-drive combinations provide smooth yet responsive control throughout the operating range and are characterized by reduced judder at low speeds. Snap-on connectors simplify and speed up installation.

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 TC-2200

- Customize control profiles to your specific application requirements
- Integrated protection functions extend the service life of components
- Snap lock for easy, fail-safe installation
- MowNet® compatible (CAN) for easy system integration
- Aluminum heat sink
- Hall effect sensor inputs
• Temperatursensor-Eingang
- Field upgradeable
- System voltage - (up to) 60 VDC

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 TC-3100

- Customize control profiles to meet your specific application requirements
- Built-in protection features extend component life
- Snap lock for easy, fail-safe installation
- MowNet® compatible (CAN) for easy system integration
- Aluminum heat sink
- Hall effect sensor inputs
• Temperatursensor-Eingang
- Field upgradeable
- System voltage - (up to) 60 VDC

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TC-3400

- Integrated protection functions extend the service life of the components
- Snap lock for easy, fail-safe installation
- MowNet® compatible (CAN) for easy system integration
• Aluminium-Kühlkörper
• Hall-Effekt-Sensor-Eingänge
• Temperatursensor-Eingang
• Vor Ort aktualisierbar
• Systemspannung – (bis zu) 88 VDC

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Batterien

Alle Smartec PowerPacks verwenden ausschließlich Lithium-Eisen-Phosphat-Zellen (LFP) der Güteklasse „A”, um Ihnen die sicherste und stabilste aller Lithium-Chemien zu bieten. Unsere Batterien sind so konzipiert, dass sie die typische Lebensdauer der meisten Anwendungen übertreffen.<br>Wir verwenden robuste Stahlgehäuse, die gegen Witterungseinflüsse abgedichtet und vor Stößen geschützt sind. Im Einklang mit unseren Grundprinzipien ist jedes PowerPack mit der Schutzklasse IP66 mit einer Fahrzeuglackierung versehen, um den bestmöglichen Umweltschutz zu gewährleisten.<br>Unsere firmeneigene BMS-Software schützt jede Zelle und sorgt für optimale Leistung beim Laden und Entladen. Die CAN-Bus-Kommunikation ermöglicht die nahtlose Integration mit unseren Smartec-Ladegeräten und mobilen Apps zur Steuerung und Überwachung.<br>Smartec Powerpacks bieten längere Laufzeiten und eine längere Lebensdauer als die Konkurrenz - insbesondere in Verbindung mit unseren kompletten Smartec Antriebssystemlösungen. Sie genießen konstante Leistung von der vollen bis zur leeren Ladung. Need more capacity? Simply bundle multiple PowerPacks to meet the needs of your application.

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58V SLIMLINE BATTERY | 58V COMPACT BATTERY

• 58 VDC Lithium PowerPacks
• 2048Wh, 40Ah
• Robust industrial steel housing
• IP66 housing
• Separate 12 VDC auxiliary power supply
• 3 year limited warranty
• Designed to exceed typical application lifetime
• CAN bus communication possible

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88V SLIMLINE BATTERY | 88V COMPACT BATTERY

• 88 VDC Lithium PowerPacks
• 6144Wh, 80Ah
• Robust industrial steel housing
• IP66 housing
• Separate 12 VDC auxiliary power supply
• 5 year limited warranty
• Designed to exceed typical vehicle or application lifetime
• CAN bus communication possible
• Ensures a lower vehicle center of gravity for optimized performance
• Seamless integration with Smartec mobile apps
• Combine with ZT-3400e or HGMe and D4e for a complete commercial system

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STM Motor

Designed to replace internal combustion engines up to 5 hp, Smartec STM™ motors are your key to electrifying modern applications. We design and manufacture our brushless DC motors and controllers in Indiana, so we can customize them to meet your unique needs. As part of the Smartec ecosystem, mobile apps can help with setup, troubleshooting and end-user customization when needed.

• Highly efficient brushless DC motor
• Very compact and quiet
• Smooth operation even at low speeds
• Canbus standard
• Quick connector includes power and signal cables
• Good controllability with Smartec motor driver

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EZTe

Smartec is once again revolutionizing electric drive technology. The EZTe™ is part of our entry-level drive system for zero-turn mowers, which includes our TC-2200™ traction controller, D2e™ deck motors, DC-2200™ deck controller, Lab Bar sensor modules, VIM, Bluetooth module, 58V PowerPack battery and a range of mobile apps. As the name suggests, the EZTe system is easy to understand, easy to install, easy to maintain and easy to use.

• Living quality
• E-brake as standard
• Maximum total vehicle weight: 900 lbs
• Up to 7.0 miles per hour
• 1.0” axle shaft
• Pair with the TC-2200 controller for up to 58V operation
• Snap-on connections for easy and fail-safe installation
• MowNet™ compatible for easy system integration

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